Gweike MCore O₂ vs Air for Carbon Steel Cutting

In this guide
  1. Quick answer
  2. Important data notes
  3. Parameter comparison
  4. Compressed-air settings
  5. Oxygen settings
  6. Compare by thickness
  7. Key differences
  8. Edge and cost factors
  9. Switch between gases
  10. Run an A/B test
  11. Troubleshooting
  12. FAQ

The Gweike MCore carbon steel parameter table provides compressed-air settings for 1–3mm material and oxygen settings for 1–5mm material. The faster listed option changes with thickness, so neither gas is universally faster.

Changing from compressed air to oxygen requires more than changing the gas supply. The listed speed, Frequency Setting, focus, nozzle, Height Setting, pressure and power also change.

This guide compares the complete MCore parameter groups without estimating values that are missing from the source table. For all carbon steel rows in one place, see the complete Gweike MCore carbon steel cutting parameters.

Three table-based conclusions

The supplied MCore data gives a different answer at each shared thickness.

1mm carbon steelAir: 100 mm/s
O₂: 35–55 mm/s
Air has the higher listed speed.
2mm carbon steelAir: 30 mm/s
O₂: 25–35 mm/s
The listed speeds overlap.
3mm carbon steelAir: 6 mm/s
O₂: 16–20 mm/s
O₂ has the higher listed speed.

Quick Answer: Should You Use Air or Oxygen?

Carbon Steel Thickness Compressed Air Reference Oxygen Reference Table-Based Comparison
1mm 100 mm/s 35–55 mm/s Air has the higher listed speed
2mm 30 mm/s 25–35 mm/s The listed speeds overlap
3mm 6 mm/s 16–20 mm/s O₂ has the higher listed speed
4mm Not listed 13–16 mm/s Only an O₂ reference is provided
5mm Not listed 8–13 mm/s Only an O₂ reference is provided

“Not listed” means the supplied table does not include a compressed-air preset for that thickness. It does not, by itself, prove that compressed-air cutting is impossible. Do not create missing 4mm or 5mm air values by extrapolating from the 3mm row.

Thin sheet

1mm favors air on listed speed

The air reference is 100 mm/s, compared with 35–55 mm/s for oxygen.

Decision point

2mm requires an actual cut comparison

The 30 mm/s air value falls within the 25–35 mm/s oxygen range.

Thicker range

3–5mm favors published O₂ coverage

O₂ is faster at 3mm, and only O₂ rows are provided for 4mm and 5mm.

Important Notes Before Using the Tables

Frequency Setting: the spreadsheet column is labeled “frequency,” but no unit is stated. This article reproduces values such as 800, 3000 and 5000 without adding Hz or kHz.
Height Setting: the source spreadsheet labels the column “high.” This guide presents it as a Height Setting without adding an unverified distance unit.
Compressed-air pressure: the source note states that the 8–12 bar cutting value refers to pressure monitored at the cutting head, not simply the compressor’s nominal outlet rating.
Oxygen specification: the source table specifies liquid oxygen with 99.99% purity.

The source table does not state the number of cutting passes. The values should therefore not be described as guaranteed single-pass results unless confirmed separately in current operating documentation.

MCore O₂ vs Air Parameter Comparison

Comparison Factor Compressed Air Oxygen
Thicknesses included in table 1–3mm 1–5mm
Pressure 8–12 bar 2–2.5 bar
Nozzle style Single nozzle Double nozzle
1mm listed speed 100 mm/s 35–55 mm/s
2mm listed speed 30 mm/s 25–35 mm/s
3mm listed speed 6 mm/s 16–20 mm/s
4–5mm reference Not provided Provided
Frequency Setting 800 5000 for 1–2mm; 3000 for 3–5mm
Focus 3 for 1–2mm; -2 for 3mm 12 for 1–5mm
Gas specification note Clean, dry air required for a stable process Liquid oxygen, 99.99% purity

The table shows that air and O₂ are separate process presets. A gas change also requires the listed focus, nozzle, pressure, speed and related values to be changed.

Compressed Air

Published range: 1–3mm

The air rows use a 2.0 single nozzle and 8–12 bar at the cutting head.

  • 1mm: 100 mm/s
  • 2mm: 30 mm/s
  • 3mm: 6 mm/s
  • Frequency Setting: 800
Oxygen

Published range: 1–5mm

The O₂ rows use double nozzles and pressure from 2 to 2.5 bar.

  • 1–2mm: Frequency Setting 5000
  • 3–5mm: Frequency Setting 3000
  • Focus: 12 for every listed row
  • Power: 100% for every listed row

Gweike MCore Compressed-Air Settings for Carbon Steel

Thickness Speed Frequency Setting Focus Nozzle Height Setting Gas Pressure Duty Cycle Power
1mm 100 mm/s 800 3 2.0 single 0.4 Air 8–12 bar 100 96%
2mm 30 mm/s 800 3 2.0 single 0.4 Air 8–12 bar 100 96%
3mm 6 mm/s 800 -2 2.0 single 0.4 Air 8–12 bar 100 100%

Frequency Setting, nozzle, Height Setting, pressure and duty cycle remain the same across the three air rows. Cutting speed changes with thickness, while the 3mm row also changes focus from 3 to -2 and power from 96% to 100%.

Do not reuse the 1–2mm air preset for 3mm. The source table intentionally provides a different focus and power value for the 3mm row.

Gweike MCore Oxygen Settings for Carbon Steel

Thickness Speed Frequency Setting Focus Nozzle Height Setting Gas Pressure Duty Cycle Power
1mm 35–55 mm/s 5000 12 1.5 double 0.5 O₂ 2 bar 100 100%
2mm 25–35 mm/s 5000 12 1.5 double 0.5 O₂ 2 bar 100 100%
3mm 16–20 mm/s 3000 12 1.5 double 0.6 O₂ 2 bar 100 100%
4mm 13–16 mm/s 3000 12 2.0 double 0.8 O₂ 2.3 bar 100 100%
5mm 8–13 mm/s 3000 12 2.0 double 0.8 O₂ 2.5 bar 100 100%

Focus, duty cycle and power remain constant across the oxygen rows. Other settings change with thickness:

  • Frequency Setting changes from 5000 to 3000 at 3mm.
  • The nozzle changes from 1.5 double to 2.0 double at 4mm.
  • Height Setting increases from 0.5 to 0.6 and then 0.8.
  • Pressure increases from 2 bar to 2.3 bar and then 2.5 bar.

Air vs Oxygen by Carbon Steel Thickness

1mm Carbon Steel

Parameter Compressed Air Oxygen
Speed 100 mm/s 35–55 mm/s
Frequency Setting 800 5000
Focus 3 12
Nozzle 2.0 single 1.5 double
Height Setting 0.4 0.5
Pressure 8–12 bar 2 bar
Duty Cycle 100 100
Power 96% 100%

Compressed air has the higher listed speed at 1mm. The table does not include measured edge roughness, oxide thickness, burr height or post-processing results, so speed should not be treated as the only production criterion.

2mm Carbon Steel

Parameter Compressed Air Oxygen
Speed 30 mm/s 25–35 mm/s
Frequency Setting 800 5000
Focus 3 12
Nozzle 2.0 single 1.5 double
Height Setting 0.4 0.5
Pressure 8–12 bar 2 bar
Duty Cycle 100 100
Power 96% 100%

The 30 mm/s air value sits inside the oxygen range of 25–35 mm/s. The table therefore does not support a simple claim that one gas is faster at 2mm. Compare complete presets for cut-through, dross, burrs, edge appearance and downstream processing.

3mm Carbon Steel

Parameter Compressed Air Oxygen
Speed 6 mm/s 16–20 mm/s
Frequency Setting 800 3000
Focus -2 12
Nozzle 2.0 single 1.5 double
Height Setting 0.4 0.6
Pressure 8–12 bar 2 bar
Duty Cycle 100 100
Power 100% 100%

At 3mm, oxygen has the higher listed speed. This row also shows why a gas change is a complete setup change: focus, nozzle type, Height Setting, pressure and Frequency Setting all differ.

4mm and 5mm Carbon Steel

The supplied table includes oxygen settings but no compressed-air settings for 4mm and 5mm carbon steel.

4mm O₂ reference

13–16 mm/s · Frequency Setting 3000 · Focus 12 · 2.0 double nozzle · Height Setting 0.8 · 2.3 bar · Duty Cycle 100 · Power 100%

5mm O₂ reference

8–13 mm/s · Frequency Setting 3000 · Focus 12 · 2.0 double nozzle · Height Setting 0.8 · 2.5 bar · Duty Cycle 100 · Power 100%

Do not create a 4mm or 5mm compressed-air preset by reducing the 3mm air speed or by copying the oxygen focus and nozzle values. The source table does not provide enough information to verify those combinations.

Key Differences Between Air and Oxygen

Available thicknesses

The published air table covers 1–3mm. The published oxygen table covers 1–5mm.

Pressure

Air uses 8–12 bar at the cutting head. Oxygen uses 2–2.5 bar, depending on thickness.

Focus

Air uses 3 for 1–2mm and -2 for 3mm. Oxygen uses 12 for every listed thickness.

Nozzle type

Air uses a 2.0 single nozzle. Oxygen uses 1.5 double for 1–3mm and 2.0 double for 4–5mm.

Frequency Setting

Air uses 800. Oxygen uses 5000 for 1–2mm and 3000 for 3–5mm.

Power

Air uses 96% for 1–2mm and 100% for 3mm. Oxygen uses 100% for all listed rows.

Edge Appearance and Operating Cost

Edge appearance and post-processing

The source table provides process parameters but does not provide measured edge roughness, oxide thickness, kerf width, burr height, edge color or coating-adhesion results.

Oxygen-assisted carbon steel cutting should be evaluated for oxidation and downstream processing requirements. Compressed air also contains oxygen, so it should not automatically be described as producing a completely oxide-free edge.

When edge condition matters, compare both complete presets on the same carbon steel grade, thickness, surface condition, supplier batch and test geometry.

Compressed-air cost vs oxygen cost

Cost Area Compressed Air Oxygen
Gas source Generated by a compressor Purchased oxygen supply
Main equipment Compressor, dryer and filtration Oxygen supply and regulation
Pressure in table 8–12 bar at cutting head 2–2.5 bar
Recurring costs Electricity, filters, drying and maintenance Refills, delivery and supply handling
Published thickness range 1–3mm 1–5mm

The table does not include compressor electrical consumption, air flow, oxygen consumption, local gas pricing or production volume. It therefore does not support a claim that either option is always cheaper.

How to Switch from Air to Oxygen

Stop the cutting job

Do not change the gas supply during an active process.

Confirm the material thickness

Select the oxygen row that exactly matches the carbon steel thickness.

Verify the oxygen supply

The source table specifies liquid oxygen with 99.99% purity.

Load the complete O₂ preset

Change speed, Frequency Setting, focus, Height Setting, pressure, duty cycle and power.

Install the specified double nozzle

Use 1.5 double for 1–3mm or 2.0 double for 4–5mm, according to the table.

Set and verify pressure

Use 2 bar for 1–3mm, 2.3 bar for 4mm or 2.5 bar for 5mm.

Run a scrap test

Inspect cut-through, bottom dross, edge condition, corners and small holes.

Save a material-specific preset

Record the gas, material grade, thickness, supplier batch and verified result.

Critical operating rule: do not keep the compressed-air focus, nozzle, speed or pressure while changing only the gas to oxygen. The same rule applies when changing from O₂ back to air.

How to Compare Air and Oxygen on 2mm Carbon Steel

A controlled comparison should use the same carbon steel grade, thickness, supplier batch and test geometry. Apply the complete preset for each gas.

2mm Compressed-Air Test

Speed
30 mm/s
Frequency Setting
800
Focus
3
Nozzle
2.0 single
Height Setting
0.4
Pressure
8–12 bar at cutting head
Duty Cycle
100
Power
96%

2mm Oxygen Test

Speed
25–35 mm/s
Frequency Setting
5000
Focus
12
Nozzle
1.5 double
Height Setting
0.5
Pressure
2 bar
Duty Cycle
100
Power
100%

Inspect full penetration, bottom dross, burr formation, edge color, internal corners, small holes, actual processing time and post-processing requirements. Do not mix values from the air and oxygen rows.

Troubleshooting Air and Oxygen Cutting

Compressed air does not cut through

  • Confirm that the thickness is included in the air table.
  • Verify 8–12 bar at the cutting head.
  • Check air cleanliness, dryness, leaks and pressure loss.
  • Confirm the 2.0 single nozzle and the thickness-specific focus.
  • Use the listed speed and power from the correct row.

Air pressure is lower at the cutting head

Check piping restrictions, filter condition, dryer condition, regulators, leaks and available flow. A compressor outlet rating does not guarantee the same pressure at the cutting head.

The 3mm air result is unstable

Confirm that the full 3mm row is loaded. Unlike the 1–2mm rows, the 3mm air row uses Focus -2, Power 100% and Speed 6 mm/s.

Oxygen cutting is unstable

  • Verify the oxygen supply and stated purity.
  • Confirm actual pressure and the correct double nozzle.
  • Use Focus 12 and the listed Height Setting.
  • Check the thickness-specific speed and Frequency Setting.

The 4mm or 5mm O₂ result is incomplete

Confirm the 2.0 double nozzle, Height Setting 0.8 and the correct pressure: 2.3 bar for 4mm or 2.5 bar for 5mm. Do not reuse the 1.5 double nozzle or 2 bar setting from thinner rows.

The result becomes worse after changing gases

The likely setup error is that only the gas was changed. Verify speed, Frequency Setting, focus, nozzle, Height Setting, pressure and power.

Frequently Asked Questions

Is oxygen or compressed air better for carbon steel?

The table does not show one gas as better at every thickness. Air has the higher listed speed at 1mm, the speed ranges overlap at 2mm, and oxygen has the higher listed speed at 3mm. Only oxygen rows are provided for 4mm and 5mm.

Which gas is faster for 1mm carbon steel?

Compressed air is listed at 100 mm/s, while oxygen is listed at 35–55 mm/s. Air has the higher listed speed.

Which gas is faster for 2mm carbon steel?

The air reference is 30 mm/s and the oxygen range is 25–35 mm/s. The values overlap, so speed alone does not identify a clear winner.

Which gas is faster for 3mm carbon steel?

Air is listed at 6 mm/s and oxygen at 16–20 mm/s. Oxygen has the higher listed speed.

Can MCore cut 4mm carbon steel with compressed air?

The supplied table does not provide a 4mm compressed-air preset. It provides a 4mm oxygen reference. Do not estimate the missing air settings from thinner rows.

Can MCore cut 5mm carbon steel with compressed air?

The supplied table does not provide a 5mm compressed-air preset. It provides a 5mm oxygen reference.

What air pressure does the table specify?

The compressed-air rows specify 8–12 bar. The source note states that this refers to pressure monitored at the cutting head.

What oxygen pressure does the table specify?

It lists 2 bar for 1–3mm, 2.3 bar for 4mm and 2.5 bar for 5mm.

What oxygen purity is specified?

The source table specifies liquid oxygen with 99.99% purity.

Can I use the same nozzle for air and oxygen?

No. Air uses a 2.0 single nozzle. Oxygen uses a 1.5 double nozzle for 1–3mm and a 2.0 double nozzle for 4–5mm.

Can I change only the gas and keep the other settings?

No. The source table changes speed, Frequency Setting, focus, nozzle, Height Setting, pressure and, in some rows, power.

Is compressed air always cheaper than oxygen?

The table does not provide enough cost data for that conclusion. Actual cost depends on electricity, air treatment, maintenance, oxygen pricing, logistics and production volume.

Related Gweike MCore Guides

Choose the complete preset—not only the gas

Gweike MCore uses a 400W fiber laser for supported metal cutting. Use the table-based gas, speed, focus, nozzle and pressure combination as a starting reference, then verify it on the actual production material.

View Gweike MCore
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